MOVING VAN BODY
A high-strength van body designed for the moving industry utilizing heavy-duty aluminum sheet and post construction with DuraPlate & stainless steel hardware and hinges, finished oak hardware floor, and the strongest peak in the industry. Our Moving Vans are available with peaks from 24" to 72" deep, curbside and roadside doors, and interior linings of plywood or pre-finished birch.
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Moving Van Body Specifications
Standard Body Length (Inside) 10' - 30' custom sizes available
   
Outside dimensions 6 3/8" longer than inside dimensions
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Notes:
  • Inside width is measured from post-to-post without lining.
  • Outside height of body is measured excluding longitudinals.
  • Rear door openings are same for roll-up or swing type doors.
  • Standard Width and Height
    Model Inside Dimensions Outside Dimensions Rear Door Opening
          Width Height   Width Height   Width   Height
      MV-96   93   96"   96”   103"   88"   90.5"
      MV-96   99   96"   102”   103"   94"   90.5"
      MV-102   93   102"   96”   109"   88"   96.5"
      MV-102   99   102"   102”   109"   94"   96.5"
      MV-108   93   108"   96”   115"   88"   102.5"
      MV-108   99   108"   102”   115"   94"   102.5"

     

     
    Standard MV Features
    "Front"- Aerodynamic front radius with heavy duty corner castings (not fiberglass), 5" front corner radius utilizing 1/8" rugged aluminum extrusion.
     
    "Walls"- Walls Aluminum (.040 in.) panels, pre-painted white, baked enamel (.050 in. optional).
     
    "Posts" - Double slotted galvanized steel logistic posts on 24" centers (16" optional).
     
    "Roof" - One-piece aluminum (.032 in.), tension-fitted and bonded to roof bows, perimeter riveted. Roof assembly bolted to top rail structure for easy removal and repair.
     
    "Roof Bows" - Roll-formed 18 gauge galvanized steel, anti-snag configuration, located on 24" centers
     
    "Rear Frame" -Rear Frame 11 gauge (1/8" nominal thickness) galvaneal steel with reinforcement at all stress points. Tapered rear threshold for proper water run-off.
     
    "Doors" - Custom built side or rear swing doors ensure a precise fit and positive closing, with quality 13mm thick DuraPlate exterior skin construction on rear doors and 6mm thick skins on side doors.
     
    "Door Hinges" - Heavy-duty extruded aluminum side and rear door hinges with replaceable stainless steel pins for the best possible long term use..
     
    "Crossmembers" - Hi-tensile 3 inch I-beams on 12" centers (not 16"), double bolted with stainless steel fasteners at each end to the heavy-duty extruded aluminum rub rail.  Alternating crossmembers are gusseted to longitudinals, and steel wheel pans provide support over the rear wheels.
     
    "Longitudinals" - Structural steel "C" channel (height dependent on chassis mounting requirements).
     
    "Floor" - 1 1/8" oak hardwood, each board installed with two 5/16" countersunk screws at each crossmember and securely joined to adjacent boards by shiplap joints and an added crusher bead to ensure a tight seal.  Entire floor is coated with multiple coats of polyurethane varnish.
     
    "Lining" - 1/4" plywood on sides and front wall.
     
    "Interior Light" - Roof-mounted dome light, recessed switch in wall inside rear door opening.
     
    "Exterior Lights" - Marker lights recessed in roof cove with exterior wiring in protective groove. All connectors shielded from moisture by heat-shrink insulators.
     
    "Reflectors" - Installed as required to comply with FMVSS.
     
    "Undercoating" - Petrol base (not paint) on full understructure.
     
    "Mounting" - Body mounted on customer-supplied chassis. Hardwood filler strips are steel-banded to top of the chassis frame rails. Zinc plated U-bolts are placed through crush pipes (between frame rails).  The U-bolts secure the body to the frame, and crush pipes prevent over-tightening and bending of frame rails.  Structural steel "side-standards" are welded to longitudinals to prevent any side-to-side shifting.
     
    "Mudflaps" - "U.S. Truck Body"
     

     

    Moving Van Body Options
     
    Translucent Roof
     
    Interior Roof Lining  - Plywood on roof ceiling, 48" center lined or full width
     
    Interior Lighting - Choice of spots or dome lights, multiple locations
     
    Attics/Peaks  - From 24" to 72" deep
     
    Exterior Panels - Pre-painted colors available or .050 thick white panels
     
    Liners - 1/2" plywood, 3/4" plywood, pre-finished birch plywood
     
    Side Doors - DuraPlate construction, double door is 72" wide, single is 48" wide, pallet style
     
    Rear Doors - Roll-up or two-panel DuraPlate swing doors with full opening (illus.)
     
    Floors - Logistic track, bull rings, fill and sand screw holes, upgrade to 1 3/8"
     
    48" Pull Out Tailgate - With ICC bumper (illus.)
     
    ICC Bumper - See (illus.)
     
    Bumper Step - Open face, close face (illus.)
     
    ICC Bumper With Floor Extension - Available in 6" and 12" (illus.)
     
    Aluminum Ramp and Fiberglass Walkboards
     
    Tool Boxes
     
    Aluminum Shoring Beams - Logistic straps
     
    Liftgate Installations - For all makes and models
     
    Polished Stainless Steel - Front corners, roof radius, rear frame, hinges, and chrome cast front corners
     
    Wheel Housings - Or lowest possible floor heights mounting options on chassis
     
    LED Lights
     
    Melcher Style Underbody Locking Walkboard Carrier - All sizes of Melcher walkboards
     
    U.S. Truck Body offers many additional options and customization upon request.  Contact us for your specific needs.
     
    Note:  U.S. Truck Body reserves the right to make technical changes for product improvement.  Specifications and materials subject to change without notice.  Some photos and illustrations may show optional equipment.
     

     

    Bumper and Rear Door Options
     
     
    Special Features
     

     

    DuraPlate® and Stainless Steel 
     
    DuraPlate® and Stainless Steel    
    DuraPlate® and Stainless Steel
     
    DuraPlate® and Stainless Steel
     
    U.S. Truck Body swing doors set a new industry standard for quality.  We custom build all rear and side swing doors with the finest materials and workmanship so you can expect a precise fit, positive closing, and long lasting quality.
    We start with DuraPlate® panels - exceptionally strong, lightweight, and resistant to damage, leaks, and corrosion. These door  panels are composed of 80,000 psi yield steel skins.   DuraPlate® panels resist scrapes, punctures, buckling, and permanent deformation.  The polyethylene core and the bond between the skins and core form an added barrier that won't deteriorate and is impervious to water.  With no plywood construction, there's nothing to rot.
    Then we add stainless steel bar locks & latches along with premium heavy-duty extruded aluminum hinges with replaceable stainless steel pins.
    At U.S. Truck Body, we build doors to last, and we put this same attention to detail into every other part of our bodies. When you purchase a body from us, you'll get one designed to outlast your chassis, so today's appearance will equal 10 years' appearance.
     
     
    Strongest Peak in the Industry
    We've designed our peaks for maximum size and load capacity.  Heavy extruded aluminum rails are gusseted to steel logistic posts to form a full extension on each side of the peak.  An FRP panel fits firmly into the side and front rails and is further supported from underneath with 2" x 3" aluminum crossmembers.  The extruded aluminum radius corners tie together the front posts and panels to the side walls to complete one of the strongest peaks in the industry.
     

     

    Finished Oak Hardwood Floor
    Finished Oak Hardwood Floor
    We use 1 1/8" thick laminated oak  flooring as our standard moving van body floor, installed with two 5/16" countersunk screws per board at each crossmember.  Each board is joined using ship-lap joints with an added crusher bead to ensure a tight fit.  Then the entire floor receives multiple coats of polyurethane varnish for lasting protection.  As an option, screw holes are filled and sanded prior to varnishing.
    Floor / Side Structure
     

     

    Crossmembers - 80,000 psi hi-tensile steel "I" beams are double bolted at each end to the heavy-duty extruded aluminum rub rails.  Alternating crossmembers are gusseted to longitudinals, and steel wheel pans add support over the rear wheels.  Double slotted galvanized steel logistic side posts are used on 24" (or optional 16") centers with 1/4" plywood panels recessed between the posts as our standard construction.
     

     

    Roof Structure
    Roof Structure
    Our unique two-piece roof/rail system is designed for strength and durability.  Heavy-duty one-piece translucent or aluminum sheeting is tension fitted and bonded to 18 gauge galvanized steel anti-snag roof bows.  Each roof bow is double-riveted to extruded high-strength aluminum alloy roof coves.  This design not only increases structural integrity, it also means the roof can be easily replaced (if damaged) without disturbing the sidewall structure.  For additional strength, we use a fuel-efficient "Zephyr" front nose and heavy-duty cast aluminum (not plastic) corners.  The aerodynamic design reduces air resistance and helps deflect overhanging tree branches.
     

     

    Rear Frame
    To withstand the tough loading conditions of moving professionals, we build our frames with heavy-duty, 11 gauge galvaneal steel and reinforce all internal and external stress points with steel plates (shown in yellow on the drawing).  A tapered sill provides proper water run-off.  Stainless steel frames are also available as an option.  Assembling each frame in a spinner jig allows welding to be done on a horizontal plane to ensure the best possible weld penetration.
     
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